KAIZEN™ in Maintenance

From Repairing and Managing Breakdown Risks
To Integrating with Production and Preventing Upstream Flow

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69
%
of maintenance hours are unplanned
1
.3m£
is the cost per hour when a plant is down
46
%
of companies relate downtime to service level
76
%
of companies invest in growing productivity
20
%
of cost reduction with preventive maintenance

Mission

If you have the mission of:

• Achieving zero equipment waste, by working on stoppages, materials, energy and spare parts

• Reaching world-class mean time between failures and mean time between accidents values

• Complying with health and safety best practices to guarantee zero accidents

Challenges

Roadblocks impeding you from fully succeeding


KAIZEN™ offer checklist

Ensuring that the planned maintenance schedule is aligned with the production plan despite constant changes


KAIZEN™ offer checklist

Small lots and high customization require flexible and versatile equipment


KAIZEN™ offer checklist

Technical skills and knowledge are lost from the business as people come and go


KAIZEN™ offer checklist

Keeping up with new technologies to collect and treat data for process control


KAIZEN™ offer checklist

Satisfying regulatory requirements and ensuring safety standards


KAIZEN™ offer checklist

Improving equipment efficiency without compromising product quality and customer satisfaction

Solutions

You need to develop:

Kobetsu KAIZEN™

Autonomous Maintenance

Planned Maintenance

Education & Training

Health & Safety

Reach best-in-class performance

Production Efficiency in Process Industry
Spare Parts Planning
Autonomous and Planned Maintenance

Start with a Value Stream Analysis

During the Value Stream Analysis workshop, we will create an improvement vision for your organization, business unit or department. By working alongside your team, we will understand the current state of the business processes, design the Value Stream Vision and define an implementation plan to achieve the desired results.

Ready to Start?

Find key opportunities in your maintenance processes are by conducting a Value Stream Analysis.

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